Antibacterial Agents in Textile Industry
With the growing public health awareness of the pathogenic effects, malodors and stain formations caused by microorganisms, there is an increasing need for antibacterial materials in many application areas like medical devices, health care, hygienic application, water purification systems, hospital, dental surgery equipment, textiles, food packaging, and storage.
The spread of HIV and hepatitis viruses by contact of contaminated materials has created increased pressure for protection of personnel with functional clothing; also, all articles of apparel and home textiles are susceptible to problems of hygiene in normal daily use, for example, socks, sport wear and working clothes as well as mattresses, floor coverings, and shoe linings. Textiles for outdoor use are constantly exposed to the influence of microbes and bacteria. Application of natural antimicrobial agents on textiles dates back to antiquity, when the ancient Egyptians used spices and herbs to preserve mummy warps. Textile goods, especially those made from natural fibers, provide an excellent environment for microorganisms to grow, because of their large surface area and ability to retain moisture. Most textile materials currently used in hospitals and hotels are conductive to cross infection or transmission of diseases caused by microorganisms. Practically every class of chemical compound has been utilized to impart antibacterial activity to textiles. Two different aspects of antimicrobial protection provided by chemical finishes can be distinguished. The first is the protection of the textile user against pathogenic or odour causing microorganisms (hygiene finishes). The second aspect is the protection of the textile itself from damage caused by mould, mildew or rot producing microorganisms. Bacteria are not as damaging to fibres, but can produce some fibre damage, unpleasant odours and a slick, slimy feel. Often, fungi and bacteria are both present on the fabric in a symbiotic relationship.
Substances added to fibres, such as lubricants, antistatics, natural-based auxiliaries (for example size, thickener and hand modifiers) and dirt provide a food source for microorganisms. Synthetic fibres are not totally immune to microorganisms, for example polyurethane fibres and coatings can be damaged. Of course, because of evolution, natural fibres are more easily attacked. Wool is more likely to suffer bacterial attack than cotton, and cotton is more likely than wool to be attacked by fungi.
There are various chemical and physical possibilities that can be considered in the production of antimicrobial fabrics. In practice, the antimicrobial effect is obtained through the application of specific chemical products during the finishing stage, or through the incorporation of these substances into chemical fibres during the spinning process.
Man has adopted antimicrobial substances since ancient times, a fact that is demonstrated by their use in Egyptian mummies and in similar applications in other cultures. In this regard, the protection and preservation of fabrics, too, have long fulfilled a role of the utmost importance. The need to protect and preserve is still fundamental in many textile applications today. Antimicrobials are protective agents that, being bacteriostatic, bactericidal, fungistatic and fungicidal, also offer special protection against the various forms of textile rotting.
An antimicrobial finish for textiles involving skin contact will need additional safety data concerning this aspect. For manufacturers with biocides with relatively low volumes the cost of generating the necessary data may make ongoing production uneconomical. Acute toxicity data is relatively cheap to generate but sub-acute and other long-term studies are very expensive. It is therefore likely that the number of biocides being produced in the future will diminish and bringing new products to market will be even more expensive. A possible future development would be the micro-encapsulation of biocides. The potential is considerable if the correct performance and economics can be achieved. Benefits could include better durability and greater safety. The search for more cost-effective testing methods will continue. Overall the need for anti-microbial and hygiene finishes looks set to continue for the foreseeable future. Improving performance and cost-effectiveness, while meeting environmental and toxicity requirements, will continue to challenge those working in this field.
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